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A man leans over a commercial laser cutter placing a sheet of foam

Foam trays safely deliver pre-drawn vaccine doses

The applied research department at ý – ý Innovates – designed and manufactured foam trays that are being used to safely transport up to seven syringes containing a pre-drawn, single dose of a COVID-19 vaccine.

A man shows off a pink tray used to hold pre-drawn vaccine doses

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“Specially designed and manufactured foam trays keep syringes containing the vaccine absolutely stable and protected,” explains Matt Zeleny, Applied Research Technologist. “ý Innovates is pleased to continue helping the roll-out of the immunization program in any way possible, especially with so many people now looking forward to their booster shot.”

Once a COVID-19 vaccine vial is punctured it cannot be transported except in a syringe. The specially designed foam trays stop the doses from rolling around or the accidental depression of the plunger. The foam trays are manufactured using a commercial-grade laser cutter located in the Babcock Interaction Lab on the college’s Interurban Campus

“Typically, the trays will be used to get the COVID-19 vaccine to facilities where smaller quantities, or one-off doses, are needed in people’s homes,” adds Zeleny.

The material is a chemically-resistant polyethylene closed-cell foam with each tray holding seven pre-drawn syringes. Each of the trays is designed to fit inside the standard portable cooler used by public health.

ý Innovates manufactured 200 foam trays for the BC Centre for Disease Control who will distribute them to various health authorities.

Other recent ý Innovates projects include design and manufacturing of competitive equipment for Olympic para-athletes, complex sport simulators, and self-righting watercraft, as well as medical grade face shields, vaccine trays and portable decontamination devices to support front-line health care professionals during the pandemic.

ý has campuses located on the traditional territories of the Lkwungen andW̱SÁNEĆ peoples. Established in 1971, the college serves thousands of learners a year in over 160 certificate, diploma, bachelor's degree, post-degree diploma, and professional studies and industry training programs.

Contact information

Rodney Porter

ý college

2508897494

porterr@camosun.ca